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*AUTOMATIC SINTERING MACHINE mod.
IDRA 1T, WITH ONE STATION, 120 kVA,
42TON. |
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Main
features |
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· Machine suitable for the continuous
production of average/large series of diamond segments. |
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· The sintering process takes place in a controlled
atmosphere in the sintering stations
by inlet of inert/reducing gas in the sintering station. |
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· Temperature control with thermo-couple
automatically inserted in the center of the mould. |
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· Type K thermo-couple for operating
temperatures up to 1000°C. |
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· Evacuation system and smoke filtering
with water filter. |
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· Control program with cycles divided
into 12 steps. Each step includes: |
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§ temperature |
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§ pressure |
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§ max. power limit |
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§ heating time |
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§ holding time |
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· Memory allows for storing of up to 120
sintering programs. |
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· 18 mould unloading and loading
magazine. |
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· Automatic mould feeding from mould
magazine. |
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· 18 special aluminium frames. |
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· process data visualisation (set and
real) and alarms. |
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Options |
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· Analogic outlet for variable process
recording. |
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· Pyrometer 350-1300°C to be used
alternatively to the thermo-couple. |
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· Height segment reading during sintering
process (linear transducer on cylinder, resolution of 0.01 mm) with possible
cycle interruption according to feedback. The system allows for pressure
control during the liquid phase of
sintering. |
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· Data acquisition system on external
PC. |
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· Barcode reading system for automatic
selection of sintering cycle according to product in aluminium frame,
including labelling machine. |
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· 36 moulds loading/unloading magazine. |
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· Aluminium frames. |
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· Electrodes in graphite. |
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· Graphite plates. |
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· Graphite moulds. |
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· Thermo-couples. |
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· Prearrangement for modem installation
for remote assistance. |
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Technical Data |
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· Max. sintering area |
110 cm2
(850°C 350kg/cm2) |
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· Approx. sintering cycle time |
11 - 12 min. |
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· Productivity |
400-450 segm/h
(40x2.8mm -90segm/mould) |
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200-220 segm/h
(24x10mm - 44segm/mould) |
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· Loading and unloading magazine |
n.18 moulds |
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· Power supply |
380 / 400V 3phs 50Hz |
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· Max. power consumption |
120 kVA (175 A) |
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· Transformer |
120 kVA |
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· Compression force (adjustable) |
3000 - 42000 kg |
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· Electrode dimensions |
150 x 160x60(h)mm |
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· Plate dimensions |
150 x 160x65(h)mm |
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· Aluminium frames dimensions |
193 x 158mm |
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· Max. mould height |
110mm |
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· Gas consumption |
10 – 20 l/min N2/Ar2 (max. 5% H2) |
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· Air consumption (filtered) |
10 l/min 6 bar |
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· Industrial water consumption |
60-80 l/min 2–6 bar
10-20°C |
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· Colour |
Choice |
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· Overall size (approx.) |
2700x2000x2500(h)
mm |
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· Weight (approx.) |
3000 kg |
